Disposable Spine Endoscope – Case History 17

disposable spine endoscopeMarket
Neurosurgery

Client Type
Market leading medical device OEM (Medtronic)

Unmet Need
Single-use, pyrogen-free operating disposable spine endoscope for percutaneous discectomy (removal of nerve-impinging disc material through a tiny incision in the back)

Approach
Replace the conventional lens relay system used in rigid endoscopes with fused fiberoptic image guides and a 3-element, molded plastic objective lens. Incorporate channels for instrument access and flushing of surgical debris.

Product Features
High resolution 30,000 pixel image guide, wide field-of-view, fiberoptic illumination, inflow and outflow lines, 6 fr operating channel, custom quick-release camera attachment, injection molded housing.

Services Provided by OTI

  • Optical design & engineering
  • Mechanical engineering, including injection molded part design & vendor sourcing
  • Development of assembly methods, including bonding, ultrasonic welding, and optical alignment
  • Design & fabrication of assembly & test fixtures
  • Complete FDA-compliant documentation set, including all drawings & procedures
  • Prototyping
  • Verification & validation testing
  • Transfer to manufacturing, including training of Production & QA staff

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